The food industry traditionally is a sector with concerns of quality, hygiene, security and logistics, adjusting advanced technology for this purpose. Typically it is an area that uses technology solutions to automate the process of filling, cleaning, CIP (cleaning in place), washing, although it is lacking in the use of control and supervision system of the entire industrial park, or even in the implementation processes that optimize the logistics process. SISTRADE is committed to addressing these needs, focusing on providing solutions that respond excellently to the growing demand for increasing quality and productivity, reducing costs and environmental suitability of the food industry.

We deliver our clients outstanding levels of productivity and increased operating earnings, together with the effective use of information systems and automation of the processes, providing enhanced competitiveness and operating performance.

With the software for industry management Sistrade® these issues are resolved through effective monitoring of work centers and an efficient manufacturing data collection. In such a way, food industry has tools for managing and monitoring projects to improve the competitiveness. 

WE PROVIDE

  • Graphic supervisory system of filling lines;
  • Real time monitoring of achieved goals versus times held;
  • Automatic system for counting of broken and whole bottles;
  • Counters in critical points in bottling lines;
  • Productivity indexes per shift, bottling line, beverage type;
  • Management of technical data-sheets of the product, whether it is beer, mineral water, fruit juice, wine or sparkling wine;
  • Planning and sequencing of production orders by production line;
  • View of the weekly plan on the collection stations installed on the factory floor;
  • Calendar with weekly records;
  • Self-monitoring and control wheel (registration of quality parameters in production data collection);
  • Maintenance of groups filling (Washing, Filling, Corking, Capping, Labeling, etc.);
  • Maintenance of components per filling unit (Tank, Water Nozzles, Jaws, etc.);
  • Information panels (large LCD monitor placed in the factory showing management indicators and performance of production lines);

  • Maintenance of bottling orders;
  • Video of the day (dashboard with the information available in real time, records of production time, downtime, setup time, number of produced bottles, boxes, product type, breaks, circular quality control, wheel controls, etc., and these data presented per the production line);
  • Production data collection (PCs with barcode reader or touch screens placed in strategic locations throughout the factory to make the records of the beginning and the end of bottling order, allocation and decommissioning of employees, to classify the reasons for stopping, identify the operation (setup or production), and other);
  • Mobile Picking and picking list;
  • Packing List;
  • Consumed lot identification in bottling order;
  • Registration of consumption of materials and other raw materials (bottles, boxes, corks, caps, labels, etc.);
  • Assisted management to optimize the shipping process (using portable industrial WiFi terminal, warehouse prepares the shipping, reads the barcodes of the packages and automatically sends their delivery notes/invoices);
  • Queries of the statistical analysis per bottling order;
  • Queries of auto-monitoring, circular quality control and recorded downtime;
  • Quality query per group of filling;
  • Analytical and graphic reports with records of lines.

SISTRADE has the right tool the push your company to the Industry 4.0, optimizing, automating, and controlling your production line. One of Sistrade’s key applications is Manufacturing Execution System (MES), which delivers solutions to plan, collect data, supervise, and control the industrial process.

Supervisory Control and Data Acquisition (SCADA):

  • Local or remote supervision: multi-factory
  • Real-time information about the machine status
  • Identification of employees working on the machine
  • Identification of the job order in progress
  • Produced and rejected quantities
  • Operations carried out per job order
  • Events and occurrences per machine and per job order
  • Display of speed per machine in real-time
  • Charts of speed history
  • Automatic record of downtimes and their reasons
  • Real time of preparation and production
  • Analysis of profitability
  • Occupancy rates
  • Analyze productive vs. unproductive time
  • Efficiency per machine

Job Orders:

  • Automatic generation through order confirmation
  • Series and versions management
  • Approval workflow
  • Attach documents to support productive process
  • Machine parameters
  • Grouped job orders
  • List of materials to consume
  • Production lot definition

Production Data Acquisition:

  • Release of job orders (start/end)
  • Start/end of operations (productive activities)
  • Assign/withdraw employees to/from certain machines
  • Reason of events (unproductive activities)
  • Materials to be incorporated in the machine
  • Production records
  • Quality Control tests

Scheduling:

  • Visualization of job orders on Gantt chart
  • Assisted production simulation
  • Operation or activity planning
  • Real-time indexing of the start/end of production
  • Load analysis and resource availability
  • Color coded operations status
  • Drag & Drop of multiple operations
  • Management of delivery dates
  • Scenarios simulation
  • Multi-plant
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All modules have the most relevant indicators to be presented for each area,  such as the total of invoicing in sales, the occupation of the stocks in the warehouses, approved production orders in production, the total of debit and credit in accounting, the number of active employees in human resources and many others.

With this important tool users can analyze important information of the company filtered by:

  • Week/month/quarter/semester/year/financial year and other periods
  • Client/vendor/country

Key information available for:

  • CRM
  • Sales
  • Procurement
  • Stocks
  • Production
  • Equipment Maintenance
  • Quality Control
  • Treasury
  • Accounting
  • Human Resources
  • Fixed Assets

Sistrade® B.I. system allows companies to gain more thorough knowledge about the factors that affect daily operations, thereby contributing to better decision-making in business. Managers are able to make more quick and assertive decisions, using the dynamic and appealing dashboards.

All the business analysis are displayed through information hubs:

  • Financial and Administrative
  • Commercial Management
  • Stocks & Purchases
  • Production Management
  • Quality Management
  • Asset Maintenance

 

Watch how Sistrade® ERP is being used in the Vertical Industry:

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