SISTRADE presents its innovations for yet another market, providing new integrated solutions for producers of wire and cables and suppliers of transmission and distribution of electricity.

SISTRADE developed specific solutions for this sector in order to manage and control the production of wire and cables. The system is prepared to work with insulated cables (low, medium and high voltage), including underground and submarine cables; bare aerial conductors; aluminium or copper cables; and other types of cables.

This industry has high standards when it comes to quality, approval and certification of products and therefore requires a system in order to support these processes, particularly, register of auto-monitoring, quality tests, minimization of setup times of the machines, effective control of the consumption of aluminium or copper alloys, time and production control, optimization of logistics, etc.

SISTRADE management software for industry solves these issues through effective monitoring of workplaces and efficient production data collection. This way, wire and cable production industry now has tools for management and control of projects in order to improve competitiveness.

MAIN FEATURES

  • Set technical data sheets using configurable variables, such as, visual appearance, winding, wiring, diameter, linear density, ohmic resistance, optical tube, etc.;
  • Technical data sheets by product code containing information of operating range, product tree structure, technical features, additional documents, control and quality tests and configurable attributes for each type of product;
  • Ability to exchange information with callipers or scales for automatic recording of the values and comparison with the preset tolerance intervals;
  • Control of processes, such as, casting, lamination, wiring, reticulation, wire drawing, drying, testing, etc.;
  • Complete system of quality control with the possibility to register carried out tests, set the standards, register visual non-conformities, register variables of tests by product, set sampling levels, etc.;
  • Control of reels produced per lot, ensuring complete screening of the production process;
  • Planning and sequencing of the production orders;
  • Issuing of quality certificates, approvals, testing confirmations and results of laboratory analysis;
  • Assisted delivery process, with dispatch preparation, picking list using PDT Wifi and automatic issue of waybills and packing list;
  • Tracking of empty and full cable reels;
  • Geographical location of the reels in warehouse through georeferencing.

SISTRADE has the right tool the push your company to the Industry 4.0, optimizing, automating, and controlling your production line. One of Sistrade’s key applications is Manufacturing Execution System (MES), which delivers solutions to plan, collect data, supervise, and control the industrial process.

Supervisory Control and Data Acquisition (SCADA):

  • Local or remote supervision: multi-factory
  • Real-time information about the machine status
  • Identification of employees working on the machine
  • Identification of the job order in progress
  • Produced and rejected quantities
  • Operations carried out per job order
  • Events and occurrences per machine and per job order
  • Display of speed per machine in real-time
  • Charts of speed history
  • Automatic record of downtimes and their reasons
  • Real time of preparation and production
  • Analysis of profitability
  • Occupancy rates
  • Analyze productive vs. unproductive time
  • Efficiency per machine

Job Orders:

  • Automatic generation through order confirmation
  • Series and versions management
  • Approval workflow
  • Attach documents to support productive process
  • Machine parameters
  • Grouped job orders
  • List of materials to consume
  • Production lot definition

Production Data Acquisition:

  • Release of job orders (start/end)
  • Start/end of operations (productive activities)
  • Assign/withdraw employees to/from certain machines
  • Reason of events (unproductive activities)
  • Materials to be incorporated in the machine
  • Production records
  • Quality Control tests

Scheduling:

  • Visualization of job orders on Gantt chart
  • Assisted production simulation
  • Operation or activity planning
  • Real-time indexing of the start/end of production
  • Load analysis and resource availability
  • Color coded operations status
  • Drag & Drop of multiple operations
  • Management of delivery dates
  • Scenarios simulation
  • Multi-plant
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All modules have the most relevant indicators to be presented for each area,  such as the total of invoicing in sales, the occupation of the stocks in the warehouses, approved production orders in production, the total of debit and credit in accounting, the number of active employees in human resources and many others.

With this important tool users can analyze important information of the company filtered by:

  • Week/month/quarter/semester/year/financial year and other periods
  • Client/vendor/country

Key information available for:

  • CRM
  • Sales
  • Procurement
  • Stocks
  • Production
  • Equipment Maintenance
  • Quality Control
  • Treasury
  • Accounting
  • Human Resources
  • Fixed Assets

Sistrade® B.I. system allows companies to gain more thorough knowledge about the factors that affect daily operations, thereby contributing to better decision-making in business. Managers are able to make more quick and assertive decisions, using the dynamic and appealing dashboards.

All the business analysis are displayed through information hubs:

  • Financial and Administrative
  • Commercial Management
  • Stocks & Purchases
  • Production Management
  • Quality Management
  • Asset Maintenance

 

Watch how Sistrade® ERP is being used in the Vertical Industry:

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